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Custom Foam Inserts

Our custom foam inserts are precision cut using CNC technology.
We've designed, manufactured and shipped thousands of inserts Australia-wide.
We're ready to produce the perfect solution for you.

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Giggear Australia

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We've made literally thousands of custom foam inserts for applications in hundreds of different industries.

Some examples of cases or equipment that we've done foam inserts for are:

  • Road cases
  • Flight cases
  • Pelican cases
  • Tool cases
  • Drawer inserts
  • 19″ rack drawers
  • Storage tubs
  • Cardboard packaging
  • Display cases
  • Gun cases
  • Product packaging
  • Instrument cases
  • Engineering equipment
  • Technical equipment inserts
  • Medical equipment
  • Trimcast space cases
  • Cleaning equipment
  • Laptop Inserts
  • Virtual reality equipment
  • Cameras and lenses
  • Broadcast equipment
  • Defence equipment
  • Trophy cases
  • Tablets and iPads
  • Mining equipment
  • Backpack inserts
  • Briefcase inserts


We offer a range of different foam types from low use budget options through to high quality closed cell foams and anti-static variants.

We also offer a variety of different colours and the ability to top your insert with a polypropylene sheet.

Coloured Foam

Polypropylene Top

This is a hard plastic top that helps improve the longevity of the insert as well as enhance the appearance.

Coloured Foam

Case Options

We can supply most cases needed, Pelican is the most popular option although we do custom make road cases too as well as stock a variety of premade cases.

High Density Foam

Medium/High Density PE45 Closed cell Foam

This premium closed cell foam is soft enough to protect your equipment, without compromising on longevity.

Medium Density foam

Layered EPE Foam

This low density, layered open cell foam offers a lighter and more budget option, great for high volume product packaging.

Coloured Foam

Coloured Foam

Coloured foam and topper is available on request, although subject to availability & MOQ's.

Screen Printing

Screen printing

We have the facilities to screen print on to your polypropylene top. Available for orders of 10 or more.

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